ENGINEERING FILE



Durability of Fiber Reinforced Concrete in Florida Environments


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Performance of Steel Fibers, Microsynthetic Fibers and Cellulose Fibers in a Saltwater Environment

University of Florida Fiber Reinforced Concrete Research Program
R. C. Zellers, PE/PLS, Director of Engineering Services, ABC Polymer Industries, LLC

The University of Florida conducted a research program that looked at the effect of swamp water and saltwater on the durability/performance of four different fibers, steel, polypropylene, PVA and cellulose. This 27 month long project looks at a number of different parameters in evaluating durability/performance.

The report shows that the tensile strength properties of the steel fibers using the ASTM C1609 test method exceeded the others. There are a number of questions one would ask regarding this conclusion. Unfortunately this testing was conducted without macrosynthetic fibers (polypropylene-polyethylene resin blend). Thus this part of the program is dated and without value.

The conclusions drawn from the work conducted with the cellulose fibers are limited based on the poor distribution of the fibers. Even if the cellulose fibers had been well distributed the general reported evidence suggests the cellulose fibers' contribute very little to the short term or long term durability properties of the concrete.

Over the years (starting in the early '90s) the PVA fibers have never been competitive when looking at cost versus engineering benefits when compared with steel and synthetic fibers. The dosage level required to show technical value exceeds 11.0 pcy (6.6 kgs/m³), which immediately creates an economics' disadvantage. The University of Florida report supports the historic finding.

Testing by others verify that the polypropylene fibers and the polypropylene-polyethylene blend fibers provide a strong contribution to measurable concrete durability parameters which include impact resistance, surface abrasion resistance, chemical attack resistance while reducing permeability and increasing the homogeneity of the concrete cross-section. This work confirms these findings.

Over the years considerable work has been conducted to verify the fibers contribution to the long term durability of concrete exposed to multiple wet-dry cycles, daily temperature cycles and freeze-thaw cycles. The synthetic fibers definitely reduce the fatigue created by these cycles by measurably reducing the volume change of the concrete as a direct result of the restraint of the 3-dimentional reinforcement system.

This work also confirms that the synthetic fibers are not affected by saltwater or acidic water. Over the years the synthetic fibers have found increased use in water treatment plants/sanitary treatment plants, zoos and food processing facilities.